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Get PriceThe major Raw Materials required for production of Sponge Iron by the rotary kiln process are sized graded Iron Ore and NonCoking coal Limestone in small quantities is also required Oct 10 2024 Tunnel Kiln Process For Sponge Iron Making Tunnel Kiln Process For Sponge Iron Making The production of steel began in ancient times but Send
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Get PriceA 2D CFD model of rotary kiln for sponge iron process is developed in this work using ANSYS The present study discusses the behavior of temperature profile of the bed and gas air along the length of the kiln These parameters are studied based on variation of input parameters such as angle of inclination number of rotation and mass
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Get PriceThe fruit stone activated carbon of the above mentioned production method adopts an inert atmosphere and the production method of the activation process adopts a mixed gas of carbon dioxide and water vapor so that the gas generated in the whole process can be reused for heating energy saving and environmental protection and can well reduce waste emissions and reduce Environmental pollution
Get PriceFor Sponge Iron Making Bewustoutdoornl Rotary Kiln Sponge Iron Making Rotary Kiln Process Of Making Sponge Iron C Rotary kiln process of making sponge iron 21 historical background the production of steel began in ancient times but because of the complexity and slow speed of the ancient process they could not be carried out on a very large scale
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Get PriceMar 01 2024 The geometry of rotary kiln of sponge iron process is developed using GAMBIT Dimensions of kiln are 80 m length and 4 m internal diameter The kiln is inclined to degree to the horizontal and rotated with rpm Bed material consists of iron ore coal and dolomite enters the kiln through feed end
Get Pricerotary kiln Production capacity 4335 8828t/h Rotation speed 1 7mm Appliable Materials cement clinker bauxite aluminum hydroxide lime cement lime calcination etc If you want to learn about our products please call or write mail consultation
Get PriceDuring the sponge iron manufacturing process hot air enters through the air tube and air nozzle of the sponge iron kiln providing heat for the reaction The mixture first enters the preheating zone of the sponge iron rotary kiln and is heated to the reaction temperature Get Price
Get PriceRotary Kiln Process of Making Sponge Iron Used in Construction Industry Product Description 1 Kiln body is made of high quality composed of carbon steel or alloy steel plate and automatic welding 2 Tyre Support Roller Open gear adopts alloy cast steel 3 Sliding bearing with large gap not scraping tile bearing
Get PriceProcess for making Metallized Pellets from Iron Oxide Containing Material Info Publication number GB1153782A iron oxide Prior art date 1965 09 10 Legal status The legal status is an assumption and is not a legal conclusion Google has not performed a legal analysis and makes no representation as to the accuracy of the status listed
Get PriceFor Sponge Iron production by Direct Reduction Process CUMI offers the following solutions ROTARY KILN LINING CUMIHICAST EXTRA CUMIHICAST 80 CUMIHICAST 80SI CUMIHICAST 80SI CUMIHICAST 80SPL CUMIHICAST 60SI GAS BASED SPONGE IRON ROTARY KILN Application Recommended Products BUSTLE PORT CUMILOX 201 HF REACTOR HOT FACE LINING
Get PriceThe main raw materials for the production of DRI by the rotary kiln process are i sized graded iron ore or iron ore pellets ii non coking coal and iii dolomite in small quantities to scavenge the sulphur Iron ore of the right quality is the basic input for the coal based direct reduction process
Get PriceRotary Kiln with SL/RN Process Coal Based Rotary Kiln for Direct Reduced Iron / Sponge Iron 100 TPD 350 TPD and 500 TPD Solid state reduction of Iron Ore using either coal/gas as a medium of reduction to produce a substitute raw material for steel making is termed as Direct Reduced Iron DRI
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Get PriceWhat is claimed is 1 In a process for directly reducing iron ore to sponge iron in a rotary kiln having an upper end and a lower discharge end wherein a mixture of solid iron ore and carbonaceous reducing agent is fed to the upper end of said kiln and passes downwardly in said kiln and wherein a reducing gas stream passes upwardly in said kiln countercurrent to said mixture of solids the
Get PriceThe Krupp Sponge Iron Process Production Leaving the rotary kiln and prehardened toompressive strength of at least 10 kgfpellet this strength is necessary for subsequent treatment in the rotary kiln experience with different raw materials in the past umber of different ores and fuels have been tested for their amenability to treatment by the krupp sponge iron process
Get PriceAccretion Control In Sponge Iron Production Kiln Using 2 kiln based sponge iron production process rotary kilns are found in many processes that involve processing of solids this study focuses on sponge iron kiln based process the chemical process involved in making sponge iron removes oxygen from iron ore by using a reducing agent in the form of noncoking coal patra et al 2024 the
Get PriceSponge iron process uses a rotary kiln for the reduction of high grade lump ores or pellets Fig 1 The feed is introduced together with reducing and de sulphurizing agents lime stone or raw dolomite into an inclined rotary kiln heated counter current to the flow of hot gas and reduced to form sponge iron
Get Pricerotary kiln processcrusher Sponge iron rotary kiln process Anti Corruption Helpline Sponge Iron Composition Manufacturing Process Lloy Sponge iron making is a process in which iron ore lumps typically 5mm18mm size are tumbled with a selectgrade of ironcoking coal little dolomite inside an inclined rotary kiln and control busted in the presence of air for about 12 hours before the products
Get PriceProcess making sponge iron rotary kiln animation Gulin machine in iron ore processing plant Crusher of making sponge iron process As a leading global Get Price And Support Online Tata Sponge Iron Ltd Products Services Sponge Iron The process of sponge iron manufacturing involves removal of oxygen from iron ore 24/7 Online
Get PriceMathematical model for sponge iron production in gas fired Rotary Hearth Furnace Sooraj S1 Gour Gopal Roy2 1 Research Scholar 2 Professor Rotary Kiln process etc §·2 2
Get PriceSponge iron process The longest established of these processes is the sponge iron process the leading example of a family of processes involving solid state reduction of an oxide In the process selected magnetite Fe 3 O 4 ore is mixed with coke and lime and placed in a silicon carbide retort The filled retort is then heated in a kiln
Get PriceDepending on its content of volatile matter the coal is part ly blown into the rotary kiln process of making sponge iron chapter 26/08/2024 1 Krupp Sponge Iron Process The Krupp Sponge iron process uses a rotary kiln for the reduction of high grade lump ores or pellets Fig 1 The feed is introduced together with reducing and
Get PriceRotary Kiln Process of Making Sponge Iron New Age Rotary Kiln Process of Making Sponge Iron // 17 Weaknesses of the Process Notwithstanding the above rotary kiln has a number of weaknesses These are coming in the way of its wide acceptability The main process related weaknesses of rotary kiln are i It has very low
Get PriceOct 19 2024 Simulation of Rotary Kiln Used in Sponge Iron Process Using ANN IACSIT International Journal of Engineering and Technology Vol 6 No 2 April 2024 DOI / 95 Abstract—In the present study estimation of actual output parameters is carried out
Get Priceiron containing materials direct reduction producing sponge iron oxide Prior art date 1982 03 20 Application number PH28668A Other languages English en Inventor Kurt Dr Meyer Lothar Dr Reh Wolfram Dr Schnabel Harry Dr Serbent Original Assignee Metallgesellschaft Ag Priority date The priority date is an assumption and is not a legal conclusion
Get PriceMaking process iron ore to sponge iron ROTARY KILN 9 ROTARY KILN 10 ROTARY COOLER The product come to the water cooled Where its temperature reaches to 80 100 C 11 ROTARY COOLER The product is conveyed to the product separation and storage building The product is Sponge iron and char Place that spraying a controlled amount of water
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